Stable Quality Smart Energy-Saving 3+1 Axis Advanced Laser Cladding System

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Stable Quality Smart Energy-Saving 3+1 Axis Advanced Laser Cladding System

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Product Description

Ultra-high-speed Laser Cladding System

Specifically designed the Ultra-high-speed Laser Cladding System as an advanced composite machine. It perfectly integrates turning, cladding, and mirror processing into one platform.

Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup. This eliminates the round runout errors usually caused by multiple clampings. As a result, the system drastically improves both coating quality and overall production efficiency.

Technical Specifications

Specifications	Details
Laser Source	Fiber / Diode laser
Laser Power	≤ 12 kW
Processing Length	3 m
Maximum Rotation Diameter	400 / 600 mm
Weight Capacity	3 t
Motion Mechanism	3+1 Axis
Spindle Speed	1-150 / 1-200 rpm
Deposition Efficiency	≤ 500 cm²/min
Layer Thickness	50 - 1500 μm
Substrate Dilution Rate	< 1%
Repeat Position Accuracy	± 0.05 mm

Product Features & Advantages

Programmable Hydraulic Tailstock: Operators can easily adjust the hydraulic pressure to control the ejector pin's force, ensuring optimal stability.

Maximum Processing Efficiency: The system works incredibly fast, achieving a deposition efficiency of up to 500 cm²/min.

Highly Stable Coating Process: Maintain a strict substrate dilution rate of less than 1% with precise layer thicknesses.

Multi-Speed Auto Tuning: Supports ordinary single-speed (5-150 rpm), low-speed (0.5-30 rpm), and auto-shift gears.

Industry Applications

This equipment processes all types of industrial shafts and rolls perfectly. It serves as an essential manufacturing and repair tool for heavy-duty sectors:

1 Metallurgical Industry

2 Coal Mining Machinery

3 Construction Machinery

4 Shipbuilding & Shipyards

Smart Repair Solutions

Nondestructively repair high-value metal parts. Keep core equipment running longer.

Metallurgical Bond: The cladding layer fuses densely with the substrate. It resists peeling and withstands high-impact strikes.

Precise Control: Minimal heat input ensures the base material never warps during processing.

Automated Operation: A smart closed-loop control system lowers the learning curve, making complex processing simple and efficient.

Packaging & Shipping

Frequently Asked Questions

What is the main advantage of the single clamping setup?

Single clamping eliminates the round runout errors that typically occur when moving parts between different machines, ensuring superior coating quality and precision.

What is the deposition efficiency of this system?

The system is highly efficient, capable of reaching a deposition efficiency of up to 500 cm²/min.

How does the system prevent workpiece distortion?

By utilizing precise laser control and minimal heat input, the system ensures that the base material remains stable and does not warp during the cladding process.

Can this system be used for both new parts and repairs?

Yes, it is designed both to add "alloy armor" to brand-new parts for strengthening and to nondestructively repair expensive damaged industrial components.

What industries benefit most from laser cladding?

Industries dealing with heavy wear and corrosion, such as coal mining, metallurgy, construction machinery, and shipbuilding, see the highest return on investment.

What is the substrate dilution rate of the coating?

The system maintains a very low substrate dilution rate of less than 1%, ensuring the purity and performance of the cladding layer.