Reinforced Durable Smart High Speed Advanced Laser Cladding System

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Reinforced Durable Smart High Speed Advanced Laser Cladding System

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Product Description

Ultra-high-speed Laser Cladding System

Specifically designed the Ultra-high-speed Laser Cladding System as an advanced composite machine. It perfectly integrates turning, cladding, and mirror processing into one platform. Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup. This eliminates the round runout errors usually caused by multiple clampings. As a result, the system drastically improves both coating quality and overall production efficiency. It delivers high integration, exceptional reliability, and a sleek, user-friendly design.

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Technical Specifications

Specifications	Details
Laser Source	Fiber / Diode laser
Laser Power	≤ 12 kW
Processing Length	3 m
Maximum Rotation Diameter	400 / 600 mm
Weight Capacity	3 t
Motion Mechanism	3+1 Axis
Spindle Speed	1-150 / 1-200 rpm
Deposition Efficiency	≤ 500 cm²/min
Layer Thickness	50 - 1500 μm
Substrate Dilution Rate	< 1%
Repeat Position Accuracy	± 0.05 mm

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Product Features & Advantages

Programmable Hydraulic Tailstock

Operators can easily adjust hydraulic pressure to control ejector pin force, ensuring stability for different workpieces.

Maximum Processing Efficiency

Achieve deposition efficiency up to 500 cm²/min with incredible system speed.

Highly Stable Coating Process

Maintain substrate dilution rate < 1% with precise layer thicknesses (50 - 500 μm).

Multi-Speed Auto Tuning

Supports flexible spindle speeds: single-speed (5-150 rpm), low-speed (0.5-30 rpm), and auto-shift multi-gear (0.5-150 rpm).

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Product Applications

Processes all types of industrial shafts and rolls perfectly. An essential tool for heavy-duty sectors:

🔹 Metallurgical Industry
🔹 Coal Mining Machinery
🔹 Construction Machinery
🔹 Shipbuilding & Shipyards

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Smart Laser Cladding Solutions

Nondestructively repair high-value metal parts. Keep core equipment running longer.

Stop replacing parts so often. Industrial wear and corrosion eat profits annually. Traditional repair methods generate high heat, distorting precision parts. Smart laser cladding system provides industry-leading surface strengthening and repair solutions.

Precise Control: Minimal heat input ensures the base material never warps during processing.

Metallurgical Bond: The cladding layer fuses densely with the substrate, resisting peeling and withstanding high-impact strikes.

Automated Operation: A smart closed-loop control system lowers the learning curve and makes complex processing efficient.

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Main Products Overview

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Packaging & Shipping

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Frequently Asked Questions

What is an Ultra-high-speed Laser Cladding System?

It is an advanced composite machine that integrates turning, laser cladding, and mirror processing. It allows for the complete repair and surface strengthening of shaft parts in a single clamping setup.

How does the system prevent part distortion?

The system utilizes ultra-high-speed laser technology which provides minimal heat input. This ensures that the base material remains stable and does not warp or distort during the additive process.

What is the deposition efficiency of this equipment?

The system is designed for high productivity, achieving a deposition efficiency of up to 500 cm²/min, significantly faster than traditional cladding methods.

Is the cladding layer bond strong enough for heavy-duty use?

Yes, the system creates a true metallurgical bond between the cladding layer and the substrate. This ensures high density, resistance to peeling, and the ability to withstand high-impact strikes in industrial environments.

What industries can benefit from this technology?

It is ideal for metallurgy, coal mining machinery, construction machinery, and shipbuilding sectors, specifically for repairing and strengthening industrial shafts and rolls.

How does it improve production efficiency?

By integrating multiple processes (turning, cladding, finishing) into one machine with a single setup, it eliminates transfer time and setup errors between different machines, drastically reducing downtime.