Product Name
Mobile Laser Cladding System
Key Features
Total Mobility, Material Efficiency, Unmatched Reach
Equipment
6-Axis Robot and Centralized PLC Control
Applications
On-Site Emergency Repairs for Steam Turbine Shafts
Compact Mobile Laser Cladding System
This compact mobile laser cladding system is innovated to deliver rapid, on-site additive repairs. Built with a highly modular design, operators can easily hoist, transport, and assemble the entire system in minutes. A centralized PLC serves as the core, seamlessly controlling the laser, powder feeder, and robotic arm. You manage the entire cladding process directly through a simple robot teach pendant.
Six-Axis Robot
We integrated a 6-axis robotic arm to expand your working radius. It easily processes large and highly complex workpieces.
Modular Integration
Assemble and disassemble the machine rapidly for instant deployment.
High Efficiency
Maximize your materials. The system achieves a rapid cladding powder utilization rate of over 90% while maintaining low heat input.
Smart Centralized Control
Manage the laser, powder, gas, and robot simultaneously. Adjust and monitor all cladding parameters with total reliability.
Anti-Reflection Technology
Safely process highly reflective metals without damaging the laser source.
Stop dismantling heavy equipment. Our system provides an unmatched solution for massive, un-transportable parts. Bring the repair facility directly to the damage. You avoid costly tear-downs and slash downtime.
Achieve flawless cladding. The system guarantees a true metallurgical bond between the cladding layer and the substrate. It creates a highly dense structure completely free of pores, cracks, or inclusions. It keeps the dilution rate low and minimizes the heat-affected zone.
This mobile unit tackles emergency on-site repairs across heavy industries. It perfectly restores:
📍
Power Generation: Steam turbine shafts (Hydropower, Thermal power, Nuclear power).
📍
Metallurgy & Steel: Rolling mill stands.
📍
Chemical Industry: Large-scale chemical processing equipment.
📍
General Manufacturing: Any massive, hard-to-transport industrial components.
Frequently Asked Questions
What are the main benefits of a mobile laser cladding system?
The main benefits include the ability to perform high-quality, on-site repairs for large equipment that is difficult or impossible to transport, significantly reducing downtime and dismantling costs.
How efficient is the powder utilization in this system?
The system is designed for high material efficiency, achieving a cladding powder utilization rate of over 90% through advanced centralized control and precise delivery.
Is the repair bond strong enough for industrial use?
Yes, the system creates a true metallurgical bond between the cladding layer and the substrate, resulting in a dense structure free of pores and cracks, suitable for heavy industrial loads.
Can this system handle highly reflective metals?
Yes, the system is equipped with anti-reflection technology that allows for the safe processing of highly reflective metals without causing damage to the laser source.
How is the system controlled?
It uses a centralized PLC control system that manages the laser, powder feeder, gas, and 6-axis robot simultaneously, all operated through a user-friendly robot teach pendant.
What industries benefit most from this technology?
Power generation (steam turbine shafts), metallurgy (rolling mill stands), chemical processing, and general large-scale manufacturing industries benefit most from these on-site repair capabilities.
Datum Machine
