High Tech Fiber Laser Smart Control Advanced Laser Cladding System

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High Tech Fiber Laser Smart Control Advanced Laser Cladding System

Customization:	Available
Application:	Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
Technical Class:	Continuous Wave Laser

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Product Description

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Basic Specifications

Control

Automatic

Power Density

Deep Fusion Welding

Laser Classification

Fiber / Diode Laser

Product Name

Ultra-High-Speed Laser Cladding System

Laser Power

≤ 12 Kw

Processing Length

3 M

Rotation Diameter

400 / 600 mm

Weight Capacity

3 T

Motion Mechanism

3+1 Axis

Spindle Speed

1-200 Rpm

Deposition Efficiency

≤ 500 Cm²/Min

Layer Thickness

50 - 1500 μm

Substrate Dilution

< 1%

Accuracy

± 0.05 mm

Origin

China

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Product Overview

Ultra-high-speed Laser Cladding System

This advanced composite machine perfectly integrates turning, cladding, and mirror processing into a single platform. Operators can complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup, eliminating round runout errors caused by multiple clampings.

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Technical Specifications

Parameters	Details
Laser Source	Fiber / Diode laser
Laser Power	≤ 12 kW
Processing Length	3 m
Max Rotation Diameter	400 / 600 mm
Weight Capacity	3 t
Motion Mechanism	3+1 Axis
Deposition Efficiency	≤ 500 cm²/min
Layer Thickness	50 - 1500 μm
Substrate Dilution Rate	< 1%

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Features & Advantages

⚙️Programmable Hydraulic Tailstock: Easy adjustment of force for optimal workpiece stability.
⚡Maximum Efficiency: Deposition efficiency of up to 500 cm²/min.
🛡️Stable Coating: Substrate dilution rate < 1% with precise layer control.
🔄Multi-Speed Auto Tuning: Supports multiple gear operations from 0.5 to 200 rpm.

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Product Applications

Ideal for repairing and strengthening industrial shafts and rolls in:

🏭 Metallurgical Industry
⛏️ Coal Mining Machinery
🏗️ Construction Machinery
🚢 Shipbuilding & Shipyards

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Smart Repair Solutions

Nondestructively repair high-value metal parts. Keep core equipment running longer.

Rebuild surfaces: Restore factory precision. Our smart laser cladding system provides industry-leading surface strengthening and repair solutions. Minimal heat input ensures base materials never warp.

Metallurgical Bond: Cladding layers fuse densely with the substrate, resisting peeling and withstanding high-impact strikes. The smart closed-loop control system lowers the learning curve for complex processing.

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Product Series

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Manufacturing & Logistics

Frequently Asked Questions

What is the maximum laser power of this cladding system?

The system supports high-power laser sources up to 12 kW, suitable for various heavy-duty industrial applications.

How does the system ensure precision during repair?

By integrating turning, cladding, and mirror processing into a single platform with 3+1 axis motion, it eliminates errors caused by multiple clampings and maintains a repeat position accuracy of ± 0.05 mm.

What materials can be processed?

The equipment is designed for various metal substrates, specifically focusing on industrial shafts and rolls used in mining, metallurgy, and construction.

What is the deposition efficiency of the laser cladding?

The system achieves an ultra-high deposition efficiency of up to 500 cm²/min, significantly boosting production speed.

Does the process cause thermal distortion in the parts?

No. Our advanced control system ensures minimal heat input, which prevents the base material from warping while maintaining a strong metallurgical bond.

What size workpieces can the system handle?

The standard configuration supports a processing length of up to 3 meters and a rotation diameter of 400/600 mm, with a weight capacity of up to 3 tons.