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Advanced Industrial Straightening Equipment for Precision Metal Processing

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Product Description

📦 Basic Information
Model NO.GC-H1W987
Energy SourceLaser
MaterialCarbon Steel Material
Applicable TypePlate/Bar Straightening
Max Diameter20-900
Max Force1500kN
Roller Rows4-8
Main Motor Power45-150kw
Max Speed30 M/Min
Straightness≤ 0.3 mm/M
OriginChina
HS Code8462299000
🚚 Packaging & Delivery
Package Size480cm * 210cm * 230cm
Gross Weight5000.00kg
Lead Time35 days (1-10 Pcs)
🔍 Product Description
An industrial straightening machine is a metal processing equipment that uses multiple sets of rollers to apply a controlled repetitive bending force to bent and deformed metal materials to restore them to a flat or straight state.
Straightening Equipment 1
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📸 Detailed Features
Feature 1

1. Product Definition and Core Value

This precision equipment eliminates plastic deformation like bending and twisting of metal materials during rolling or heat treatment. Key value: improves product quality, reduces scrap rate, and ensures production continuity.

2. Core Working Principle

Using a multi-roll staggered arrangement, the material undergoes controllable reverse bending stress. Internal stress distribution exceeds the yield limit, achieving plastic deformation correction. Process: feeding → multi-stage rolling → stress release → straight output.

Principle Image
Precision Image

Precision and Efficiency

Optimized roller layout via FEA analysis improves correction accuracy by 40%. Features variable frequency speed regulation and fast roller change design (switching time < 15 mins).

Durability & Automation

Working rollers feature laser quenching (HRC60+ hardness) for a lifespan exceeding 100,000 hours. Modular structure allows for quick component replacement.

Durability
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⚙️ Technical Specifications
Module Parameter Name Example Value Remarks
Basic CapabilitiesApplicable MaterialsSheet/Bar/Pipe/Wire/ProfileMandatory field
 Max. Thickness0.5-25 mmFor sheet metal
 Max. Width1600 mmFor sheets/strips
Roller SystemWork Roller QuantityTop: 9 / Bottom: 8More rollers = higher precision
 Roller SizeØ120 mm × 1800 mmAffects uniformity
PerformanceMain Motor Power55 kWMaterial-dependent
 Straightening Speed3-30 m/minVariable frequency
PrecisionFlatness≤0.3 mm/m²Key sheet metric
AutomationControl SystemPLC + 10.1" HMISiemens S7-1200 compatible
📜 Certifications
Cert 1
Cert 2
Cert 3
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❓ Frequently Asked Questions
What materials are compatible with this straightening machine?
It is designed for various metal materials including carbon steel plates, bars, tubes, wires, and profiles.
How does the AI algorithm improve the straightening process?
The AI algorithm predicts material rebound and automatically adjusts the roll gap parameters to ensure high precision without manual intervention.
What is the expected lifespan of the rollers?
Thanks to laser quenching and high hardness (HRC60+), the working rollers have a lifespan exceeding 100,000 hours of operation.
Can the machine be integrated into an automated production line?
Yes, it features standard automation interfaces for robotic loading/unloading and data communication protocols like Ethernet/IP for MES/ERP integration.
What is the typical lead time for a standard unit?
For quantities of 1-10 pieces, the typical lead time is approximately 35 days, subject to specific customization requirements.
What accuracy can I expect after the straightening process?
The machine achieves a flatness of ≤0.3 mm/m² for sheet metal and a straightness of ≤0.15 mm/m for bars and pipes.

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